Dura-Therm pavement marking system

 I attended a demonstration of the installation of this product.  It has been used successfully for decorative treatments of city intersections and other areas where the appearance of ordinary asphalt is undesirable, but the difficulty of maintaining ordinary discrete paver units is prohibitive..  In this first photo, I show an intersection where the product has been in place for some time. A coating provides the brick color.

 In the following pictures, the installation is taking place in the same town, Amherst, OH. 

1.)    After the asphalt has been installed, it is heated using the SR-60 pavement heater, this does about a 10’x10’ area in about 10 minutes.

The heating elements go back and forth across the rails to soften the surface.  In the

foreground is the grid pattern which is fashioned from wire rope.

2.)    Mechanical plate tampers are used to imprint the pattern into the softened asphalt.

3.)    Using different grid patterns, the effects can be made more ornate

4.)    Thermoplastic materials made to match the grids are placed on the surface

5.)    The heater is again applied to melt the thermoplastic into the prepared asphalt indentations.  This results in a finish which is flush with and about the same durability as asphalt.  It is said to be impervious to snowplows, salt and other environmental attacks.  It has glass beads embedded in the plastic which are said to improve visibility

On the left, the thermoplastic has been melted, on the right, it awaits the heat..

The cost of the imprinting and coloring is said to be approximately $3-$8 per sq. foot, depending on the size of the job.  The cost of the Dura-Therm inlay is said to be $11-18 per square foot, and includes imprinting, materials and finishing.   

Overall, this appears to be a reasonable alternative for paving bricks, stamped concrete or other decorative treatments for surface paving.  The Contractor who did the installation is named Gerken Paving, of Napoleon, OH.

http://www.gerkenpaving.com/

More information on Pavement imprinting and Duratherm products are available from www.streetprint.com

Report by John G. Dzwonczyk, P.E.